Welder Repair

Manual, Semi-automatic, and Automated Welding

Single and dual-drive wire feeders, multi-process welders, water-cooled, air-cooled—and more—all repairable by ICR

Welder Repair by Manufacturer
OEM Authorizations
Miller, Lincoln Electric, OTC Daihen, Tregaskiss, Dengensha, Hypertherm, and Thermadyne

Serious solutions, not hobbyist fixes

Welder Repair Technician
Factory-trained repair technicians

65 annual training hours.

WTC 917-0155 Weld Processor
OEM-genuine replacement parts

Right fit, firmware upgraded.

Welding Machine Repair

Wire Feeders

  • Check tension, drive gear, motor, and rolls
  • Purge shielding gas; check flow for leaks
  • Jog at min, rated, and max wire feed speed
Diagnose, Fix, and Repair
Single-phase AC/DC, MFDC Inverters, and 3-phase DC Welders
GMAW ARC Welding
Gas Metal Arc Welding (GMAW)
ARC Welding

• Measure current transformer (CT) and open-circuit voltage (OCV)  


• Use weld load bank, weld at duty cycle, monitor current and voltage

Weld Gun on Nachi Robot
Resistance Spot Welding (RSW)
Spot Welding

• Test firing circuits, LV/HV, current sense, DC bus (MFDC), SCRs, and IGBTs (AC)  


• Set weld schedule and monitor output via OEM software and weld scope

Welding Equipment
Pre-engineered, Turnkey, and Custom-built
Lincoln Electric Wire Feeder with FANUC Robot
Robotic Welding

Produce consistent, quality welds in Resistance Spot Welding (RSW) and Gas Metal Arc Welding (GMAW).

WTC GEN6 MFDC Inverter
Weld Controls

600A water-cooled WTC WT6000 with Gen6 MFDC inverter, Device-Net, Discrete, or Ethernet IP.

Featured Series
Bosch Rexroth PSI 6200
Bosch Rexroth
PSI 6000
Lincoln Electric R500 PowerWave
Lincoln Electric
Power Wave R500
Miller COOLMATE 3
Miller
Coolmate 3